Pump-solutions-group PZiG Series User Manual

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Solenoid-Driven Metering Pump
PZiG Series
¡Be sure to keep this User's Manual in a place where it will be easily
available for reference.
¡If the PZiG series pump you bought conforms to special specifications not
described in this User's Manual, handle the pump according to details of
separate meetings and drawings.
Before beginning operation, read this User's Manual carefully!
Ignoring the descriptions in this User's Manual and mishandling the
unit may result in death or injury, or cause physical damage.
USER'S MANUAL
PZiG-300
PZiG-500
PZiG-700
PZiG-1000
PZiG-1300
Applicable Models
¡TACMINA accepts no liability whatsoever for any damage caused by
malfunction of this unit and other damage caused by use of this unit.
www.tacmina.com
H1-H4_PZiG Series(2)English 2006.08.02 14:05 y[W 2
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Summary of Contents

Page 1 - PZiG Series

Solenoid-Driven Metering PumpPZiG Series¡Be sure to keep this User's Manual in a place where it will be easilyavailable for reference.¡If the PZi

Page 2 - Conditions of Use

9Installation• Insert hoses sufficiently and firmly tighten hose nuts to prevent hoses frombecoming disconnected. Do not tighten them with a tool usin

Page 3 - Operation and Maintenance

10InstallationElectrical Wiring¡Do not operate this pump with wet hands. Doing somight result in electric shock.¡Do not turn the power ON during elect

Page 4 - Checking the Product

11InstallationA 4-pin/8-pin separation-type connector is used for the signal connections on thispump. The signal lead used is a multi-core round tough

Page 5 - Contents

12InstallationElectrical WiringConnection to a TACMINA Pulse Transmitting Flow Meter• Cable w/ 4-pin connectorBring leads 1 (red) and 3 (white) of the

Page 6 - Names of Parts

13OperationOperation¡When handling liquid-end sections, be sure to wearprotective coverings (rubber gloves, mask, protec-tive goggles, chemical-resist

Page 7 - Installation

14OperationAir Release¡During air release, chemicals spray forcefully fromthe tip of the piping. Either release air using wateror other safe liquid, o

Page 8

15OperationBefore changing the mode, stop pump operation and then press the MODE key.Setting the Discharge VolumeOperation FlowMultiplicationtimesPump

Page 9 - Suction-lift Installation

16OperationThe calibration procedure is as follows. The figures below are for a PZiG-1000.(1) Install the pump and pump to match the actual piping con

Page 10 - 12 ✕ 18 mm dia. hose

17Operation●Basic operationIn the manual mode, the discharge volume can be setby the following methods:• By changing the stroke spm (1 to 300 spm)• By

Page 11 - Electrical Wiring

18OperationSetting Manual Mode (changing the ratio)Setting Manual Mode (changing the discharge volume)Setting the Discharge VolumeDisplay Operation Ex

Page 12

1*1 The ambient temperaturerange is -10°C to 50°C duringtransportation and storage.Also, do not subject thispump to strong shock duringtransportation

Page 13

19OperationIn the analog mode, analog signals from an externaldevice are received, and automatic operation is per-formed within the range 0 to 300 spm

Page 14 - Operation

20Operation●Proportional band (PB)With the proportionalband (PB), set theinverse number of theline's ramp.Example: When the PBis 100%Proportional

Page 15 - Setting the Discharge Volume

21Operation●Basic operation1Pulse signals from the outside are received, andautomatic operation is performed according the fre-quency-division ratio s

Page 16

22Operation●Basic operation1Pulse signals from the outside are received, andautomatic operation is performed by the number ofstrokes corresponding to

Page 17

23Operation●Basic operation1The start signal is received and the pump operatesfor the number of preset times. (batch processing)2The setting value can

Page 18

24Operation●Basic operation1Intermittent operation by the preset ON and OFFtimes is repeated.* The ON/FF state during a start can be changed byparamet

Page 19

25OperationKeys can be locked to protect setting values. The STOP/START key can be operated even when the key lock is active.(1) Set the mode that you

Page 20

26MaintenanceMaintenance¡When handling liquid-end sections, be sure to wearprotective coverings (rubber gloves, mask, protec-tive goggles, chemical-re

Page 21

27MaintenanceReplacing the DiaphragmWhen fixing the pump head using the head bolts,tighten the bolts in the order shown below a little ata time using

Page 22

28Maintenance• Attach O-rings, ball stoppers and check balls making sure that they face the correct direction.• When removing and re-fitting in the up

Page 23

2¡When a tightening valve is located on the discharge piping, and when there is a risk of blockage, be sure toinstall a relief valve on the piping imm

Page 24

29MaintenanceHexagon head boltUnionnut2ndjointUnionjointO-ring*2ndjoint1st joint1st jointO-ring*Check ball*Check ball*O-ring*O-ring*O-ring*Unionnut2nd

Page 25 - (continuous signal)

30MaintenanceHose jointO-ring*Valve stopperCheck ball*Discharge sidelower jointO-ring*Pump headO-ring*Valve stopperCheck ball*Hose jointWasherSpringwa

Page 26 - Key Lock

31Setting ParametersFor defaults, see page 32.Setting ParametersParameter Setup FlowManualSTPP --- 01P --- 02P --- 03P --- **SET +SETSETSETHold down t

Page 27 - Maintenance

32Setting ParametersParameter ListSetting ParametersNo. Item Details ParameterDefaultExplanationP-01Internal pro-cessing0Used for internal processing.

Page 28 - Replacing the Diaphragm

33TroubleshootingTroubleshooting¡Do not operate this pump with wet hands. Doing so might result in electric shock.¡Make sure to turn OFF the power bef

Page 29

34TroubleshootingDetails of Trouble Cause RemedySignals are not input accord-ing to preset division or multi-plication ratio.(during pulse signal inpu

Page 30

35Specifications1Series namePZiG Series2Pump model 3Pump head materials4Diaphragm materials5Check ball6O-ring7Connection8Joint Specification9Applicabl

Page 31

36SpecificationsOperating tem-perature rangeTransferrable viscosity (mPa·s)Self-priming height (m) Weight (kg)300Stroke length adjustment range (%)Dis

Page 32 - Setting Parameters

37Specifications¡4-pin connector I/O Signal SpecificationsCategoryStandardInputMax. response speed 125 Hz (duty 50%)Input resistance: approx. 2 kΩMax.

Page 33

38Specifications Performance CurvesThe following performance curves are measurement examples obtained by measuring on test equipment at TACMINA.These

Page 34 - Troubleshooting

3When unpacking, please confirm the following items:(1) Is the enclosed product the same model you ordered?(2) Do the details on the pump nameplate ma

Page 35

39Specifications Length of Discharge-side Pipingand Discharge VolumeThe graph below shows the relationship between pipinglength and discharge volume.

Page 36 - ■Model Codes

40Specifications External Dimensions (mm)PZiG-300/500/700/1000/1300-VTCE/VTCF-12 x 18PVC-W-150165E1703238D14170CBAAPZiG-300/500/700/1000/1300-VTCE/VTC

Page 37 - ■Power Supply Specifications

41Specifications External Dimensions (mm)PZiG-300/500/700/1000/1300-VTCF-VP20-V-BAPZiG-300/500/700/1000/1300-VTCF-FNPT3/4-V-3817032AB16515014294248124

Page 38 - ■Other Specifications

42Specifications External Dimensions (mm)PZiG-300/500/700/1000/1300-VTCF-MNPT3/4-V-150165BA17038 3215415430832417014PZiG-300/500/700/1000/1300-F

Page 39 - ■Performance Curves

43Specifications External Dimensions (mm)PZiG-300/500/700/1000/1300-FTCT-FNPT-1/2-W-16515014170DCABE 17038 32FABPZiG-300/500/700-FTCT-FNPT-1/2-W- 115

Page 40 - * Discharge pressure 0.20 MPa

44SpecificationsConsumables and Spare Parts ConsumablesThe recommended replacement cycles are for cases where the pump is operated under constant cond

Page 41 - ■External Dimensions (mm)

45If you are unsure about customer services (e.g. repair within the warranty period), please contact your supplying agent.Customer ServicesWarranty Wa

Page 42

05-45_PZiG Series(2)English 06.8.4 9:39 AM y[W 46

Page 43

Head Office:2-4-8 Minami-Semba, Chuo-ku, Osaka 542-0081 JapanTel. +81(0)6-6271-3974Fax. +81(0)6-6271-4677URL http://www.tacmina.comE-mail trade@tacmin

Page 44

4ContentsExplanation of Product...5Names

Page 45 - Consumables and Spare Parts

5OutlineThe metering pump PZiG Series accurately feeds a fixed amount of liquid for a fixed period of time. Liquid is fed byaction of the check valve

Page 46 - Customer Services

6InstallationInstallation¡This pump is not designed to explosion-proof spec-ifications. It cannot be used in explosion-proofareas, and in explosive/ig

Page 47

7InstallationThis section mainly describes hose connection type piping. Contact TACMINA separately for details of other types of piping.PipingRequests

Page 48 - EM-092②

8InstallationThe following examples show layouts for a hose connection type pump.Piping●Floor installation procedureThe following explains an example

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